Fault Detection and Efficiency analysis of Bottle filling plant

Abstract: Fault detection plays an important role in high cost and safety-critical processes. Early detection of process faults can help avoid abnormal event progression. Fault detection can be accomplished through various means. In this project by using proper sensor for each instrument we are going detect the fault and ultimately try to increase the efficiency of particular plant. The sensors, micro-controller are key parts of the project. We mount separate sensor for each instrument to monitor performance of every instrument. The signals came from sensor is then feed to Micro- controller. We use Raspberry-pi micro-controller in this project. Micro-controller monitors all the signal comes from each sensor and according to that take corrective action if critical condition occurs. This condition, operator can see on his mobile app and control wherever he is. In this way the fault can be detected and the harm cause by any critical condition can be reduce. And it helps to increase the efficiency of whole plant.

Keywords: Sensors, Fault, Efficiency, Raspberry-pi.